Projects

Successfully achieved an Energy Monitoring & Management Solution for one of the leading biscuit manufacturing companies, enabling enhanced visibility, utility optimization, and data-driven decision-making across the facility.
1. Implemented a centralized PCVue SCADA platform for real-time monitoring and analysis of more than 200 energy analyzers from multiple manufacturers, including Schneider Electric, Delta, and Accuenergy devices.
2. Integrated critical utility systems, including chillers and process equipment, into a unified monitoring environment for improved operational oversight.
3. Need to provide seamless integration of various flow measurement technologies, including Siemens and SureMeter flowmeters, enabling comprehensive tracking of:
• Water consumption
• Process utilities
• Resource utilization
4. Developing automated reporting solutions featuring:
• Daily performance reports
• Weekly trend analysis
• Monthly energy and utility consumption reports
5. Enabling real-time energy analytics, historical data logging, alarm management, and performance benchmarking to support sustainability initiatives and operational excellence.
This project demonstrates the power of digitalization in manufacturing, transforming raw utility data into actionable insights that drive efficiency, cost savings, and smarter operations.

Successfully delivered a comprehensive Industrial Automation & Energy Management solution for a global leader in the chocolate manufacturing industry, with operations spanning over 100 countries.
1. Implemented a Siemens SCADA-based centralized monitoring and control system for the entire utility infrastructure, including chillers, pumps, AHUs, VFDs, and other critical plant equipment.
2. Developed real-time Energy Management Dashboards integrating:
• Electrical Energy Analyzers
• Water Flow Meters
• Compressed Air Flow Meters
• Natural Gas Flow Meters
3. Enabled advanced KPI monitoring and analytics, including:
• Production tonnage calculations
• Daily consumption benchmarking
• Utility performance comparisons
• Energy intensity analysis
4. Automated operational reporting with daily, weekly, and monthly reports, providing actionable insights for plant management and continuous improvement initiatives.
The project significantly enhanced operational visibility, utility monitoring, data-driven decision-making, and overall plant efficiency through digitalization and smart manufacturing practices.