Projects

EBM

Successfully achieved an Energy Monitoring & Management Solution for one...

EBM

Summary

Description

Successfully achieved an Energy Monitoring & Management Solution for one of the leading biscuit manufacturing companies, enabling enhanced visibility, utility optimization, and data-driven decision-making across the facility.
1. Implemented a centralized PCVue SCADA platform for real-time monitoring and analysis of more than 200 energy analyzers from multiple manufacturers, including Schneider Electric, Delta, and Accuenergy devices.
2. Integrated critical utility systems, including chillers and process equipment, into a unified monitoring environment for improved operational oversight.
3. Need to provide seamless integration of various flow measurement technologies, including Siemens and SureMeter flowmeters, enabling comprehensive tracking of:
• Water consumption
• Process utilities
• Resource utilization
4. Developing automated reporting solutions featuring:
• Daily performance reports
• Weekly trend analysis
• Monthly energy and utility consumption reports
5. Enabling real-time energy analytics, historical data logging, alarm management, and performance benchmarking to support sustainability initiatives and operational excellence.
This project demonstrates the power of digitalization in manufacturing, transforming raw utility data into actionable insights that drive efficiency, cost savings, and smarter operations.

GHANDHARA AUTOMOBILES

Successfully delivered an automation project for one of the world's...

GHANDHARA AUTOMOBILES

Summary

Successfully delivered an automation project for one of the world's leading automobile manufacturers.

Description

Successfully delivered an automation project for one of the world’s leading automobile manufacturers.

The project involved the process automation and control of an advanced paint shop conveyor system, ensuring the seamless movement of auto carriers throughout the entire painting process. The solution was designed to achieve maximum precision, consistency, and operational efficiency while minimizing manual intervention.
Key process stages included:
• Pre-treatment and cleaning
• Dipping processes
• Showering and rinsing systems
• Ionization and surface preparation
• Automated carrier handling and sequencing
• Process interlocking and safety management
Each stage of the process required meticulous engineering, careful consideration of critical control parameters, and robust automation strategies to maintain product quality and process reliability.
Successfully delivering such a complex system demanded a deep understanding of industrial automation, process control, and operational excellence, resulting in enhanced productivity, repeatability, and overall plant performance.

MONDELEZ

Successfully delivered a comprehensive Industrial Automation & Energy Management solution...

MONDELEZ

Summary

Successfully delivered a comprehensive Industrial Automation & Energy Management solution for a global leader in the chocolate manufacturing industry, with operations spanning over 100 countries.

Description

Successfully delivered a comprehensive Industrial Automation & Energy Management solution for a global leader in the chocolate manufacturing industry, with operations spanning over 100 countries.
1. Implemented a Siemens SCADA-based centralized monitoring and control system for the entire utility infrastructure, including chillers, pumps, AHUs, VFDs, and other critical plant equipment.
2. Developed real-time Energy Management Dashboards integrating:
• Electrical Energy Analyzers
• Water Flow Meters
• Compressed Air Flow Meters
• Natural Gas Flow Meters
3. Enabled advanced KPI monitoring and analytics, including:
• Production tonnage calculations
• Daily consumption benchmarking
• Utility performance comparisons
• Energy intensity analysis
4. Automated operational reporting with daily, weekly, and monthly reports, providing actionable insights for plant management and continuous improvement initiatives.
The project significantly enhanced operational visibility, utility monitoring, data-driven decision-making, and overall plant efficiency through digitalization and smart manufacturing practices.

Reggane Nord Development Project

We delivered a customized Generator Control Panel solution for the...

Summary

We delivered a customized Generator Control Panel solution for the Reggane Nord gas development, integrating advanced protection, control, and monitoring systems for a 3.35 MVA Cummins generator. The panel features easYgen 3200 controls, Siemens PLCs, and multi-tier protection relays to ensure seamless synchronization, reliability, and operational safety in demanding oil and gas environments.

36MW IPP Project in Africa

We delivered a state-of-the-art 36 MW Independent Power Plant in...

Summary

We delivered a state-of-the-art 36 MW Independent Power Plant in Africa, integrating 20 x CAT diesel gensets into a fully automated synchronization and control system. Our advanced PLC and DEIF-based solution ensures seamless load management, reliability, and efficiency—powering large-scale operations with precision and stability.

Masjid-e- Nabvi Project

Retrofit of 20MW Emergency Power Plant for CUC. A unique...

Masjid-e- Nabvi Project

Summary

Retrofit of 20MW Emergency Power Plant for CUC. A unique case showcasing enercon strength of customization in complex synchronization applications.

Qatar LNG Project

Double Busbar Network Power Synchronization between kaharamaa and turbines. A...

Qatar LNG Project

Summary

Double Busbar Network Power Synchronization between kaharamaa and turbines. A unique case showcasing Enercon strength of customization in complex synchronization applications.

Microgrid Project in Bangladesh

Empowering Coastal communities with resilient, smarter Energy. The hybrid solution...

Microgrid Project in Bangladesh

Summary

Empowering Coastal communities with resilient, smarter Energy. The hybrid solution combines 600KWh of Battery Energy Storage, 1.4MW of Solar PV, 2 x Gas Genset of 1200KVA, and a 1000KVA Diesel Generator, intelligently managed through Enercon's advanced Microgrid Controller. Designed to maintain seamless operations and cold-chain reliability even during frequent cyclones and grid instability.

Microgrid Project in Philippines

Strengthening energy access across the archipelago. Delivered a modular Microgrid...

Microgrid Project in Philippines

Summary

Strengthening energy access across the archipelago. Delivered a modular Microgrid Control Solution for a rural municipality in the Visayas region. The system includes 500KWh of BESS, 1.2MW of PV Solar, dual 750KVA diesel generators, and a grid connection. Built to ensure 24/7 power reliability, especially during monsoon-induced grid disruptions.

Microgrid Project in Indionesia

Empowering Remote Communities with reliable clean energy. Engineered and deployed...

Microgrid Project in Indionesia

Summary

Empowering Remote Communities with reliable clean energy. Engineered and deployed a resilient Microgrid Control System powering an island community in Eastern Indonesia. The system integrates a 250KWh Battery Energy Storage System (BESS), 750KW of PV Solar, and 800KVA of Diesel Generator.

Al Karam

"Enercon delivered a hybrid energy management system at Al Karam,...

Al Karam

Summary

"Enercon delivered a hybrid energy management system at Al Karam, integrating 3 diesel generators, 2 grid connections, and 2 solar PV systems. The system optimizes generator loading, dynamically manages PV output, and ensures zero-export operation to the grid while maintaining power factor stability. With real-time monitoring and remote control via a Human Machine Interface, it guarantees efficient, reliable, and seamless energy management across all sources. Sources integrated: 3 (Generators) + 2 (Grid) + 2 (Solar PV) = 7 total energy sources"

Sindh Feeds

"Enercon Systems implemented a smart microgrid control system integrating diesel...

Sindh Feeds

Summary

"Enercon Systems implemented a smart microgrid control system integrating diesel generators, grid supply, solar PV, and 4 × 233 kWh battery energy storage systems (BESS). The system ensures seamless energy management, handling grid outages, PV dips, load shedding, and intelligent BESS integration. This hybrid solution optimizes renewable utilization, enhances backup reliability, and guarantees uninterrupted power for critical operations. Sources integrated: 4 (Diesel Generator + Grid + Solar PV + BESS)"

IPAK

"Enercon deployed a hybrid energy management system (HEMS) with SCADA...

IPAK

Summary

"Enercon deployed a hybrid energy management system (HEMS) with SCADA at IPAK, integrating 5 generators, 16 inverters, and grid supply for optimized energy control. The system provides real-time monitoring, automated load management, alarm/event logging, and web-based SCADA. With smart analytics, energy analyzers, and a centralized Siemens PPC controller, it ensures reliable, flexible, and scalable power operations. Sources integrated: 3 (Generators + Solar + Grid)"

9 MW Microgrid Control System

"Enercon provided an integrated solar, grid, and load monitoring and...

9 MW Microgrid Control System

Summary

"Enercon provided an integrated solar, grid, and load monitoring and control system. The system enables real-time monitoring, automated control, alarm/event logging, and energy optimization using weather and module sensors for solar performance. The flexible and scalable platform ensures efficient energy management, data archiving, and seamless integration of future energy sources."

1.4 MW Microgrid Control System

Hybrid energy management with SCADA integrating 1.4 MW solar PV...

1.4 MW Microgrid Control System

Summary

Hybrid energy management with SCADA integrating 1.4 MW solar PV provides real-time monitoring, alarms, trends, and remote visualization. The hybrid control system ensures minimum grid export and maximum solar utilization for stable plant operation. Weather-based analytics enable smarter energy decisions and operational optimization.

Utopia Industries

"Delivered an integrated synchronization and control system with three generators...

Utopia Industries

Summary

"Delivered an integrated synchronization and control system with three generators and two grid lines, featuring advanced control capabilities. The system provides automatic and manual start/stop, soft load sharing, isochronous/base load operation, real-time metering, and alarm/event logging. With robust protections including over/under voltage, frequency, reverse power, and sync-check, it ensures safe, reliable, and efficient power management for industrial applications."

YTM

"Enercon delivered a state-of-the-art generator control solution integrating generators and...

YTM

Summary

"Enercon delivered a state-of-the-art generator control solution integrating generators and the grid. The advanced power management system provides automatic synchronization, soft load sharing, base load operation, real-time digital metering (voltage, current, frequency, kW, kVAR), and full protection against reverse power, over/under voltage, frequency, and phase faults. The intuitive 15” IPC touchscreen offers central monitoring, alarm logging, and seamless interfacing with external engine management systems for reliable and intelligent power control."

Al Razzaq Fibers

"Complete power management including gas generators, grid, and solar: Enercon...

Al Razzaq Fibers

Summary

"Complete power management including gas generators, grid, and solar: Enercon delivered advanced hybrid energy management solutions ensuring automatic start/stop, load sharing, minimum genset loading, grid export optimization, real-time metering, and full control through a centralized HMI interface for efficient, reliable, and intelligent power management. Sources integrated: 4 (Gensets: 2, Grid: 1, Solar: 1)"