"Indigenously engineered and integrated OEM engine control panel incorporating engine protection and controls, as well as engine auxiliary controls, ensuring safe operation of pumps, cooling systems, fans, and auxiliary equipment with VFD/soft-starter motor control.
Designed for continuous operation and efficient generator performance, the system provides automatic synchronization, load/VAR sharing capability, engine and breaker protections, and remote monitoring via HMI and Modbus communication.
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Problem
Soorty Enterprises is one of the biggest textile groups in Pakistan. They wanted to set up a new power plant – Unit 14 in Karachi and were looking for a reliable control system with exquisite quality. Enercon being in the business for more than 40 years and global partner of Caterpillar with 24/7 local support was an easy choice to take care of their lead certified power plant.
Solution
Enercon Systems International (Pvt.) Ltd set all the Gas Gen-set at Load sharing (island mode) and Base-load Mode (Power mode) which results in all the Gas Generators started baring the Torque (variable loads). Also, provide the provision for parallel with Grid Source and Solar Power Source. The solution includes Designing the Power Management, Supply and Commission Synchronization, and Load Sharing System. Enercon offered PLC-based architecture which offers flexibility, adaptability, and provision for future expansions. A central HMI was provided for operators monitor & Master controlling.
Challenge
Need a complete generator control and synchronization system for paralleling of generator with each other and with Grid as well as Solar power. Also manage and monitor the entire power plant load to make it more efficient and reliable system.