Generator Synchronization And Power Management Services

Regular & preventive Maintenance is critical to avoid an abnormal shutdown and to achieve maximum plant efficiency.  Enercon Systems team is available all over Pakistan to take care of its customers.

Enercon is known for customization, we provide commissioning & troubleshooting services for all major brands of Gas & Diesel Generators in Pakistan including Caterpillar (CAT),  Jenbacher, Mitsubishi, MWM, Cummins, Volvo, Perkins, Gavaskar, MTU, etc , We provide Generator Synchronization, Grid Synchronization, Solar Synchronization and Integration with Generators. 

Maintenance Services

Customers can do annual maintenance contract to maintain their plant or they can call us on demand for troubleshooting, the scope of services offered in Annual Maintenance includes but not limited to:

1. Physical Cleaning

Thorough physical cleaning of all components including Relays, Contactors, terminals, MCBs, Diodes, Ethernet switches, communication gateways, etc.

2. Tightening of Joints & Connections

Several incidents happened due to loose connection, after cleaning it is important to verify each & every connection in the panel including internal as well as field signals.

3. Manual Testing of components

The next step after cleaning is to verify each component in a healthy state, including all push buttons, lamps, ACBs, Switches, ATS, MCBs, MCCBs, Ethernet switches, communication gateways, relays, contactors, diodes, resistors, etc.

4. Programmable logic Controls

After minor components testing, it is time to verify all major hardware components, we have the expertise and supplied all major PLC brands including Siemens, WAGO, Allen Bradley, Modicon, etc. We do PID tuning, parameterization, improve logics, remove bugs, firmware upgrades to maintain the system.

5. Generator Modules

Our team is capable to do offer load sharing & synchronization services with all different Generator Control modules in Pakistan from DEIF, Woodward EasyGen, Deep sea, ComAP, Sices, etc. We do PID tuning, parameterization, firmware upgrades to maintain the system.

6. Industrial PC (IPC) and HMI

Touch Screen are the main interfaces between operators and the system, To efficiently comprehend and visualize data, the graphical and analytical representation of Human Machine Interface (HMI) is of much importance. During maintenance, we upgrade the HMI display as per customer requirement and troubleshoot any missing communication. 

7. Full Operation Testing

Once all the hardware & software are updated, we offer comprehensive operation & logic testing of a complete plant; this can be done via complete shutdown or in steps if the customer cannot make the whole plant available for testing. In this testing, the customer can witness and simulate all possible scenarios in his power plant.

Troubleshooting Services

Those customers who do not have the budget or do not realize full-scale annual maintenance can approach us for troubleshooting services as & when needed.

Troubleshooting requires a wide range of experience and thorough knowledge of the system, Enercon Pakistan provides its Control & synchronization services on all Generator brands in Pakistan. i.e.

  • Caterpillar (CAT)
  • Jenbacher
  • Mitsubishi
  • MWM
  • Cummins
  • Volvo
  • Perkins
  • MTU etc

We provide troubleshooting services to all PLC brands commonly used in Pakistan but not limited to the following:

  • Siemens (S7-400 redundant, S7-1200, S7-1500)
  • WAGO
  • Mitsubishi
  • Allan Bradley
  • Modicon etc.

We provide troubleshooting services to all Generator module brands commonly used in Pakistan but not limited to the following:

  • DEIF
  • Deep Sea (DSE)
  • ComAp
  • Sices
  • Woodward Easygen

Commissioning Services

Enercon has been in the Pakistan market for the last 30 + years, as its Generator Control panels were supplied as a package with brand new caterpillar Generators in Pakistan.

Enercon Pakistan team is available 24 / 7 for on-call support as well as commissioning support & services across Pakistan, we can provide our services for commissioning of following products

1. Synchronization Panels

End users, as well as switchgear manufactures, can utilize services of Enercon for commissioning of their projects. We provide troubleshooting & Commissioning services to all Generator module brands commonly used in Pakistan but not limited to following:

  • DEIF
  • Deap-Sea
  • ComAp
  • Sices
  • Woodward Easygen

2. ATS Panel

There are various methods to achieve ATS functionality, depending on site & process requirement, it can be achieved by either,

  • Through conventional ACBs, MCCBs, Contactors which are controlled through the ATS module or relay logic circuit.
  • Through a dedicated ATS switch built for purpose, it can be close or open type. They are a specialized product.

End-users, as well as switchgear manufactures, can utilize services of Enercon for commissioning of their projects, as we have experienced on a variety of ATS, AMF, Open type, close type transfer switches.

3. Motor Starter Panels (MCC)

Depending on the type of motor, there are following three common methods used for motor starting.

  • DOL Starters – Direct Online starters
  • ASD Starters – Automatic Star Delta Starters
  • SS Starters – It is used for both motor starting & stopping, ramp up & ramp down of the motor, it is used where we have high inrush current is involved.
  • VFD Starters – In addition to the function of SS, a Variable frequency drive also provides speed variation of the motor during operation.

End-users, as well as switchgear manufactures, can utilize services of Enercon for commissioning of their projects, as we have experienced on a variety of Variable Frequency Drive and Soft Starters brands commonly used in Pakistan including but not limited to Danfoss, ABB, Siemens, Schneider, etc.

4. Neutral Grounding Resistor Panels

Mostly 11kV Generators with open neutral need to be grounded with the resistor, if there are multiple 11kV Generators on the BUS then we have various techniques for grounding of these Generators, One common technique is to ground neutral of one Generator through the resistor and neutral of other Generators remain isolated, thus you need:

  • Neutral Grounding Resistor
  • Neutral Isolator Switch

Customers may get Neutral Grounding Resistors as a package to their Generators or they have to buy it separately, its need can be raised during expansions.

End users, Generator dealers /suppliers, Electrical Consultants, and turnkey solution provider can utilize our services in designing, supply, and commissioning of NGR & NGS Panels.